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Prefabricated Construction Technology

According to the idea of "factory lean manufacturing, modular fast construction, information collaborative management, customized value-added service", Shanghai Baoye innovates and practices the prefabricated building technology, establishes a new building industrialization system with Baoye characteristics, including factory prefabrication of building structure, modularization of toilet and kitchen, assembly of machine room and modularization of large-scale process equipment Work and go to sea, etc.

 

Up to now, the total construction area of the prefabricated buildings undertaken by Shanghai Baoye is over 1 million square meters, with an average prefabrication rate of more than 40%. It has unique technical advantages in steel structure and industrial module construction. The largest process module weighs 6500 tons, and many fabricated steel structure products are sold abroad.

 

 design, construction and installation of PC structural parts

 

Through the intelligent access control system, the real name system management of labor personnel is realized, personal information of workers is collected, and data such as daily number of employees and types of work are counted.

 

Baoye prefabricated component factory

 

Located in Zhangjiagang City, Jiangsu Province, the main construction area is 160 mu, with a total construction area of 50000 square meters and an annual design capacity of 100000 cubic meters of PC component production line. The main products include laminated boards, prefabricated stairs, prefabricated concrete wallboards, prefabricated air-conditioning boards, prefabricated columns, etc.

 

 

Integrated design and construction

 

   

 

 

Design and construction of assembled machine room

 

 

 

Modularization of process equipment

 

BIM Technology is used to divide the process equipment into modules. After processing in its own manufacturing factory, pre assembly is carried out in the factory, and after overall modular assembly in China, the whole equipment is loaded on the wharf in Shanghai and transported overseas.

 

In the blast furnace overhaul project of Baosteel, the maximum weight of the process module is 6500 tons, and the overall dimension is about 25mx25mx70m. After direct assembly on site, use special technology to lift the module assembly in place at one time.

 

In a natural gas methanol converter manufacturing and export project in the Americas, the project adopts modular manufacturing and installation, and is divided into 34 modules, including the largest radiation section module, with a weight of about 2500 tons and a size of 35m * 18m * 30m. After the completion of the overall modular assembly of the wharf, it will be transported to the ship for sea going.

 

Modularization of process equipment

 

BIM Technology is used to divide the process equipment into modules. After processing in its own manufacturing factory, pre assembly is carried out in the factory, and after overall modular assembly in China, the whole equipment is loaded on the wharf in Shanghai and transported overseas.

 

In the blast furnace overhaul project of Baosteel, the maximum weight of the process module is 6500 tons, and the overall dimension is about 25mx25mx70m. After direct assembly on site, use special technology to lift the module assembly in place at one time.

 

In a natural gas methanol converter manufacturing and export project in the Americas, the project adopts modular manufacturing and installation, and is divided into 34 modules, including the largest radiation section module, with a weight of about 2500 tons and a size of 35m * 18m * 30m. After the completion of the overall modular assembly of the wharf, it will be transported to the ship for sea going.